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Service

KÖCO service covers calibration, maintenance, repair, equipment for hire, and training for stud welding equipment. This page provides an overview of available services, response times and warranty conditions.

Further topics – find more in our Knowledge Center and on our website!

Key information at a glance:

Calibration (recommended annually)

Documents the measurement accuracy of the device display (DIN EN ISO 17662)

Loaner unit in the event of a fault

24 hours in Germany, 48 hours across the EU (within 24 months of purchase)

Repair check before sending in

Operating errors or incorrect parameters are often the cause – check the parameter diagram first

FAQs

Where can I find technical support and instructions?

In our Service Portal, you’ll find technological insights, guides, and a direct look into our processes. For specific questions, contact us via our form or by phone.

What is calibration and why do I need it?

Calibration determines and documents how accurately your stud welding machine’s display matches the actual value, without making any adjustments to the device itself. It is essential for quality assurance, ensures reproducible welding results, and fulfills legal documentation requirements. KÖCO recommends annual calibration according to DIN EN ISO 17662, carried out by our qualified specialists.

How can I tell when maintenance is due?

Typical signs include inconsistent welding results despite the same parameters, increased spatter, frequent ignition problems or mechanical play in the gun or contact parts. First check the wear parts (e.g. contact tube) and carry out a test weld with a bend test. If the deviations persist, maintenance or calibration is recommended.

Will I receive a loaner if my stud welding machine is defective?

Yes, in the event of equipment failure, you will receive a loaner within 24 hours (Germany) or 48 hours (EU-wide) for the duration of the repair. You cover the transport costs. This service is available for 24 months from the date of purchase.

What should I check before sending my machine for repair?

Before shipping your welding machine for repair, first check whether it’s truly a device fault. Often, poor welding results are caused by operator errors or incorrect parameters. Use our welding parameter diagram to verify your settings and working method. If errors persist after this check, it’s likely a genuine equipment defect and repair is necessary.

How should I package my welding machine for transport?

Welding machines have a rear-shifted center of gravity due to the heavy transformer and must therefore be securely and stably fixed to a pallet. Use sturdy straps (not too tight to avoid housing deformation), edge protection, and shrink wrap to protect against dirt and moisture. Ensure the machine’s wheels cannot slip into pallet gaps. This can cause tilting and transport damage. Closed pallets or wooden crates are also suitable, provided the machine is adequately secured.

Does KÖCO offer training?

Yes, we offer training in welding technology and application consulting. Training sessions can also be held directly at your facility for your operating personnel (available for 24 months from the date of purchase).

A stud welding machine that is regularly serviced and calibrated produces significantly more consistent welds. The most common cause of quality fluctuations during operation is not operator error – but a worn contact tube or an unchecked stroke height. Identifying these issues early on helps to reduce scrap and downtime.

Michael Krämer – Welding Specialist (EWS | IWS), Application Engineering at KÖCO

Warranty Conditions

You can download the complete warranty conditions for your KÖCO products here.

As of February 2025

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Still have questions about our services?

We are here for you – for questions about calibration, repair, loan equipment or training.